Native of Porto, Portugal, designer João Leão was becoming more and more concerned about the abundance of plastic waste he saw clogging up his city’s beautiful coastline. Inspired to act on the issue, the ambitious designer decided to find a way to clean the ocean by using that waste to create an innovative product. As a result, Leão created the PET MINI — an electric skateboard made completely out of plastic waste.

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skateboard made out of recycled plastic

Founder of the design studio Maker Island, Leão has made a career out of  creating innovative and collaborative designs that are geared toward addressing local problems on a global scale. But with his latest invention, Leão is trying to address an issue close to his heart — Porto’s plastic waste.

Related: New line of men’s swimwear is made from recycled ocean plastic

skateboard deck made out of recycled plastic

“It all started with two problems, the plastic waste I was seeing being gathered on the beaches of my hometown, Porto, and the increasing commute times due to the high increase of people on the city and poor public and personal transportation infrastructures,” Leão explained.

speckled skateboard leaning on pole

The resulting design is the PET (Personal Electric Transport) skateboard. The process began by experimenting with various types of discarded plastic. By examining the most common types found in Porto’s waters — ABS, PP and PET HDPE — Leão was able to better understand the mechanical and aesthetic properties of each. Finally, he discovered that the most suitable type of plastic for creating the electric skateboard was HDPE.

skateboard with bright orange wheels

From there, Leão began to outline the design itself. Using the body of an armadillo as inspiration, he first created the electronics enclosure, which is a series of modular pieces that run along the underside of the board. The enclosure is durable enough to protect the board’s electronic components without affecting the smooth ride of the deck.

skateboard with small gray enclosure underneath

The deck of the board was 3D-CNC milled at the local VIVA Lab using recycled thermoplastics as the main manufacturing material. The PET MINI electronic skateboard weighs just over 17 pounds and is 75 centimeters long. With a top speed of 21 miles per hour, the board can go up to 22 miles with a single charge time of almost 2 hours. Built for under $550, the innovative board is comparable to other commercial electric skateboards on the market that typically cost about $1,700.

+  João Leão

Images via João Leão

skateboard made out of recycled plastic